Hot Melt Glue Labeling Station / Hot Melt Glue Labeling Machine Assembly And Debugging Workshop

Hot melt glue labeling station/Hot melt glue labeling machine assembly and debugging workshop

Applicable bottle types: square bottles, flat bottles, round bottles.

Applicable bottle materials: PET/PE/PP bottles, glass bottles, metal bottles

Labeling speed range: 6000BPH-72000BPH

Different names for hot melt adhesive labeling machine:

Hot melt adhesive labeling machine

Hot melt glue labeler
Hot melt glue labeling machine
Hot melt glue labeling station
Linear hot melt glue labeling machine
Modular self-adhesive and hot melt glue labeler
Modular self-adhesive and hot melt glue labeling machine
Combined labeling machine
Labeler (Blowing-Labeling-Filling-Capping Combi-Block Series)

1.Main technical parameters for Hot melt glue labeling station/Hot melt glue labeling machine assembly and debugging workshop:

2.Main component configuration for Hot melt glue labeling station/Hot melt glue labeling machine assembly and debugging workshop:

3.Equipment composition for Hot melt glue labeling station/Hot melt glue labeling machine assembly and debugging workshop:
1)Bottle conveying part, including conveying chain, servo spiral conveyor, bottle inlet dial, large turntable, bottle outlet dial, servo bottle drag. The main servo motor drives the large turntable, and the large turntable drives other rotations.
2)Label conveying part, namely label station, includes 2 label trays, constant tension control and execution part, servo label transfer and servo label gluing part (servo label cutting drum, servo labeling drum. Servo gluing part includes glue pump, servo gluing and glue circulation system), label servo precise label delivery, automatic label connection, labeling drum automatic glue wiping system, automatic label connection mechanism
3)The whole machine motor includes: main servo motor, servo spiral conveyor motor, height adjustment motor, vacuum pump, servo gluing motor, servo label cutting motor, glue pump, label delivery servo motor, bottle rotation servo motor, servo tray motor.

4.Overview of Hot melt glue labeling station/Hot melt glue labeling machine assembly and debugging workshop:
Overview: The labeling machine is an important and key equipment in the post-packaging line. The beautifully designed trademark passes through the machine to complete the packaging of a single bottle. The hot melt adhesive labeling machine is an advanced model developed in recent years. It has the advantages of high design accuracy, rotary design, compact structure, beautiful shape, strict processing requirements, meticulous assembly, good high-speed operation stability, low glue consumption, and low bottle and trademark operation costs.

5.Equipment principle and main functions for Hot melt glue labeling station/Hot melt glue labeling machine assembly and debugging workshop:
Peiyu SPCTTB series labeling machines are suitable for various specifications of trademarks and speed requirements according to different customer requirements, and the production speed can be adjusted steplessly.
According to the actual requirements of the customer's bottle type, the labeling drum label feeding line speed and the bottle outer diameter composite line speed (the vector sum of the large turntable revolution line speed and the bottle rotation line speed) are completely equal between high, medium and low speeds, large, small and bottles, to ensure the labeling effect.
The label feeding servo motor can achieve the function of no bottle no label feeding and no bottle no glue application at low speed. When the production line ensures that the bottle enters the machine intermittently, the label station can smoothly switch between label feeding and no label feeding, and the label cutting accuracy is normal.
If an abnormal situation occurs during the operation of the machine, the automatic control system will automatically alarm, automatically slow down and stop or stop immediately. In case of emergency, the machine can be manually stopped by pressing the emergency stop button.

6.Description of main organizational functions for Hot melt glue labeling station/Hot melt glue labeling machine assembly and debugging workshop:

1)Standard station traction roller:

The mechanism is driven by a servo motor and a synchronous belt, which drives the traction roller to rotate. The label film is sandwiched between the traction roller and the rubber roller, so the label film is driven and pulled. The rubber roller has a manual adjustment device to tighten the label film, so that the label film does not slide. The application of the tensioning sleeve greatly improves the stability of label feeding.

2) Labeling drum:

Its function is to suck the cut fixed-length labels from the label suction drum, transfer them to the glue roller for gluing, and stick the labels to the surface of the bottle. Through the advanced cam structure design, the glue is only present at the two ends of the label, and the glue consumption is extremely small. This labeling drum is processed by its own five-axis linkage machining center to ensure that its dimensional tolerance reaches the precision level, improve the uniformity and stability of gluing and reduce glue consumption.

3)Labeling Station Platform:

It provides fixed support for each component of the labeling station. When changing the height of the bottle and the label, the position and height of the labeling station platform must be adjusted.

4)Label cutting and label suction drum:

The label film pulled from the traction roller is sucked onto the drum according to the designed spacing. The label suction drum is equipped with three/four moving knives, which cut the label film into labels of fixed length during the rotation process. The gap between the fixed knife and the moving knife can be easily adjusted through the intermittent sheets of different thicknesses.

5)Sol machine:

When working, the glue dissolving machine melts the hot melt glue and supplies it to the glue coating mechanism at constant pressure. The glue coating roller evenly coats the glue on both ends of the label by rolling glue. The application of constant temperature heating tube makes the hot melt glue supply more stable.

6)Glue coating roller:

During operation, the cylinder pushes the gluing mechanism to make the gluing roller and the labeling drum fit together. The gluing roller evenly applies glue on both ends of the label by rolling glue. The glue roller adopts laser engraving with small deformation and clear lines to improve the uniformity and stability of gluing and reduce glue consumption.

7)Labeling drum automatic glue erasing system (optional):

The glue removal liquid is sprayed on the brush roller through a pump (the brush roller is driven by pneumatic and servo motors, and different configurations are made according to different customer cleaning needs). Here is a brief introduction to the brush roller driven by the servo motor: the motor drives the brush roller, and there is a reasonable matching relationship between the brush roller speed and the labeling drum linear speed. The brush and the labeling drum move in opposite directions at the contact point (the rotation direction is the same). The brush material also plays an important role (our company uses high-quality brushes). The glue on the labeling drum is removed by the friction of the brush roller at the contact point. The brush can be set to rotate forward and reverse according to needs, and keep rotating in the same direction. The glue particles on the labeling drum will sometimes cling to the suction block to form a hard knot. The reversal of the brush will make the hard knot stand up, which is easier to clean. The forward and reverse time can be set according to the actual working conditions, and the servo motor can achieve it very conveniently.

8)Deviation Corrector:

The German Leimer deflection correction device is used to correct the position of the trademark during the label feeding process, so that the label can be kept at the same height and smoothly transmitted to the traction rod.

9):Label plate and label guide roller:

This labeling machine is equipped with two label trays, which are convenient for fast label connection during the production process and reduce the label changing time. The label guide roller plays the role of storing label film, and when the label film is running low, the sensor in the constant tension mechanism can give a sensor signal according to the position of the tension roller. The sensor signal sends a signal to the servo motor to drive the label tray to supply and stop supplying labels in a timely manner.

10) Servo screw conveyor:

The servo screw conveyor part, the screw conveyor completes the function of fixed distance and bottle separation. Its characteristics: it can run smoothly under the condition of large bottles and high speed. The servo motor of this mechanism drives the screw conveyor, that is, when a fault occurs at the bottle inlet, such as bottle jamming, plugging, etc., the screw rod cannot rotate normally. At this time, the servo motor automatically detects the overload data and terminates the transmission function. The photoelectric sensor receives the overload signal and the host stops.

11)Chainway:

It is linked with the conveyor line to ensure that the bottle conveying speed is strictly consistent with the main machine and is relatively stable at high speed.

12)Spindle system:

This part mainly transmits the power from the main servo motor to the bottle pressing mechanism through gears.

13)Bottle pressing mechanism:

This part is mainly composed of the bottle pressing head, which moves in the track cam. When the bottle rotates in the large turntable, the bottle is stably pressed on the bottle cap to meet the labeling requirements. The elastic bottle pressing head ensures that the bottle is elastically pressed on the bottle mouth from beginning to end when the height is within the adjustable circle.

14)Cam and height adjustment system:

This part is mainly to adjust the bottle pressing mechanism up and down by changing the height of the bottle. The principle is as follows: the worm gear reduction motor provides power to drive the large screw rod, while loosening the diaphragm clamping cylinder, and the large screw rod drives the entire system and the bottle pressing mechanism to slide up and down.

15)Main motor:

Servo motor is used to provide power, which is powerful. Brand servo motor is trouble-free and has a longer life.

16)Bottle support transmission:

The bottle holder components of this mechanism are distributed on a large turntable with uniform quality. The bottle holder can be changed according to the bottle type. The bottle holder is designed as a quick-change bottle holder. It is driven by the main servo motor through a multi-V belt pulley, with a small rotational inertia and smooth rotation. The bottle is transported to the bottle holder by the bottle feed dial wheel, and the bottle pressing head is pressed down. The bottle holder and the bottle pressing head rotate concentrically together. After passing the label brushing station, the flat brush brushes the unpasted edge of the label paper to the bottle wall, and the rolling brush makes it fit more tightly. The self-rotation of the bottle is directly driven by the servo motor driven multi-V belt to achieve the best match with the speed of the labeling drum. Finally, the bottle with the label attached is transported to the chain track by the bottle discharge dial wheel.
The bottle drag quick change mechanism facilitates the rapid replacement of different bottle types when changing production, reduces the changeover time and improves production efficiency.

Changeover steps:
(1).The bottle to be replaced is rotated to the operating position

(2).Push the quick lock key to remove the bottle holder to be replaced.

(3).Push the locking key into the bottle to be replaced and release the locking key.

17) Bottle wheel:

They are the bottle inlet wheel and bottle outlet wheel, with the middle guide plate, all made of wear-resistant nylon material. The contact position between the middle guide plate and the bottle adopts roller design and has almost no wear on the bottle. It is completely matched with the bottle holder speed, so that the bottle inlet and outlet are extremely smooth. This part must be replaced when changing the bottle type. This part adopts a quick-change handle structure, so that the adjustment is faster and easier to use.
18) Automatic label receiving mechanism (optional):

The function of this mechanism is to ensure that the labeling machine can quickly connect the label of the new material roll to the label of the material roll that is about to be used under normal operation, reduce downtime, and improve the production efficiency of the labeling machine. The label contact surface is made of flexible material to reduce damage to the label. The mechanism is simple and convenient to operate, and it also has a mechanism opening and closing detection to prevent injuries caused by misoperation.
19)Shield and frame:

The shield frame is made of stainless steel, inlaid with transparent organic glass, and processed with stainless steel processing technology, with beautiful appearance. It adopts a mature sliding door design, which is convenient and fast to open and close. The use of limit switches ensures the safety of people and machines.
The large table and four L-shaped corner columns provide strong support for the whole machine. One-time CNC machining ensures the dimensional accuracy of all holes on it. The corner columns are equipped with rotatable screws to easily adjust the height of the whole machine.

7.Quotation and delivery time for Hot melt glue labeling station/Hot melt glue labeling machine assembly and debugging workshop:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

8.Quality Assurance for Hot melt glue labeling station/Hot melt glue labeling machine assembly and debugging workshop:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

9.Equipment warranty for Hot melt glue labeling station/Hot melt glue labeling machine assembly and debugging workshop:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

10.Packaging and transportation for Hot melt glue labeling station/Hot melt glue labeling machine assembly and debugging workshop:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!