Categories | Glue Potting Machine |
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Type: | Gluing Machine |
Applicable Industries: | Manufacturing Plant |
Showroom Location: | Turkey, Italy, Viet Nam, Russia, Malaysia |
Video outgoing-inspection: | Provided |
Machinery Test Report: | Provided |
Warranty of core components: | 1 Year |
Core Components: | PLC, Engine, Bearing, Gearbox, Motor, Gear, Pump |
Condition: | New |
Application: | Machinery & Hardware |
Packaging Type: | case |
Packaging Material: | Plastic, Wood |
Automatic Grade: | Automatic |
Driven Type: | Electric |
Voltage: | Customized |
Place of Origin: | Guangdong, China |
Brand Name: | D&H |
Weight: | 500 KG |
Warranty: | 1 Year |
Key Selling Points: | high precision |
Product name: | 2K polyurethane resin potting dispenser |
Function: | AB epoxy mixing&stirring |
speed: | 0-200mm/s |
metering precision: | ±2% |
Tank Capacity: | 10L,25L,40L,60L,customized |
Glue type: | two component |
heating: | available |
self-cleaning: | available |
Mixing ratio: | 1:1--10:1 adjustable |
working area: | 200x200x100mm |
Marketing Type: | Ordinary Product |
Packaging Details: | Standard export poly-wood case |
Port: | Guangzhou |
Supply Ability: | 50 Piece/Pieces per Month MOQ=1PCS |
Price: | $11,900.00/pieces 1-1 pieces |
Mixing and dispensing technology two-component metering potting 2K polyurethane resin potting dispenser
Double component potting system
We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.
Potting and encapsulation is the process of embedding electronic components & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.
1)Machine details:
2)AB potting machine is composed of Five Systems:
1. Automatic material-feeding system
2. High precision pump metering system
3. Dynamic/Static mixing system
4. Three-axis motion system
5. Programming control system.
AB-component materials flows into the pump through the feeding system (AB tanks) separately by the self-suction force of the metering pump.
Strong versatility / Multiple configuration / High production capacity / High precision
1,Auto feeding : take use of vacuum pressure to feed materials into A&B tank separately.
2,Tank Stirring : A and B tank configure with stirring motors and blades to prevent material sediment in the tank bottom .
3,Heating : Tank , pipe , pumps are optional with heaters to assure the whole system can be heating from room temperature to 90°C adjustable.
4,Vacuum : A &B tank vacuum for degas the bubble inside material .
5,Dynamic mixing : Configuring dynamic motor and mixer to mix A and B fluids evenly.
4)Advantages:
1,Accurated metering and even mixing helps to avoid the waste of material.
2,Dispensing volume and positioning keep machine work consistent and fast.
3,Good universality
4,Easy to program and operate.
5,Tally function, non-standard mode, primer mode, level alert, filter mode, liquid display device, preventing back-flow device and other functional device.
5)Teach Data :
ITEM | Parameter |
Mixing ratio | 1:1--10:1 adjustable |
Working range | 700*700*100mm |
Displacement speed | 250mm/s(speed) |
Out-glue speed | 1-24g/s(base on the glue ratio) |
Accuracy | ±2%(output volume)±2%(mixing) |
tolerance | ≤0.2mm |
Flow control | Digital input |
Program memory | 99pcs |
Motion trail | Dot , line ,curve ,circle |
Automatic controlling system | Touch screen (to achieve program programming, modification, storage and so on |
Out-glue control system | AB glue back suction valve, achieve AB glue independent operation |
programmatically | Tech programming |
Mixing method | dynamic mixing |
Power supply | 220V/50Hz/1500W |
Air source | 0.5-0.8Mpa |
Viscosity range | 50-20000cps |
Outer dimension | 1500L*1200W*1600H mm |
A tank | 25L stainless tank(optional) |
B tank | 10L stainless tank(optional) |
Others | AB tank ,A pump,AB pipeline heating function |
6)Electronic Appliances
Transformer , capacitance , power module , regulating plate ,protection module , generator , pressure package , soli relay ,fault indicator , Sensors , junction box , clutch , wave filter , water meter , boattery cover , rectifier and so on ...
7)Suitable Material
Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
8)Machine description and working principle
Compound materials A & B are kept in two tanks separately. There are two sets of
metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each
other in the mixer pipe and dispensed out according to the
programmable data.
9)Company Profile
Guangzhou Daheng Automation Equipment CO., Ltd is specialized in the R&D and sale of glue metering, mixing and dispensing machinery.
We believe in “the creation improves future”. Core technology is the only true creation. The e core of all the liquid controlling device is its metering and mixing system. Daheng, always taking its continuous efforts in the new technology, new products and new working process, created its unique tech “double- cylinder pump”, which is a liquid control system of high precision, changeable, continuous and long span time, and can be applied with glues of different viscosity. The core technology makes us the first pioneer in the gluing machine industry which passed CE certificate, SGS. We have over 20 patents, many original products and many “first” in the industry.
Including the standard machines we already have, we also accept customized services. We,headed in Guangzhou, and branched in Zhongshan, Shenzhen, Shanghai, and exported into Russia, Turkey, Netherland, Singapore, Indonesia and so on. We provide the on-going train-up for customers, 24 hours x 7 days service, and keep ourselves being improved on and on.
The current and great development of Daheng depends on your support and trust. We will keep ourselves making long effort in the industry and products. We will keep improved in the cylinder pump and precision valve, and keep the leading among our competitors.
10) Standard Wooden Case with Vacuum Package
1.By air, for sample and small package, international express like
DHL, UPS, EMS...
2. By sea, for large package and quantity;
3.Other ways as customer requested.
10) FAQ
Q:Do you offer oversea service?
A:We have overseas service center in some countries, we can support local service as per discussion. And we also can offer oversea service if customer required, engineer will offer face to face service.
Q:How dose your factory do regarding quality control?
A:We assure 1 year warranty for the main part,also we offer spare part for back up.
Please check with sales engineer in detail.
Q:What are your payment terms?
A:Normally, 30% advance by T/T and balance paid off before delivery.
Q:Are you a factory or trading company ?
A:We are a factory with SGS certified and more than 30 patents,and cooperate with different customers coverd about 50 countries for over 19 years.