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220v-450v LPG 150 Model Spray Drying Machine Fruit Juice Spray Dryer

Categories Spray Drying Machine
Brand Name: Xin ShengMan
Model Number: LPG-5/10/100/200/300/500/1000
Certification: CE and ISO9001
Place of Origin: China
MOQ: 1Set
Price: USD10000-USD300000
Payment Terms: L/C, T/T, Western Union
Supply Ability: 10sets/Month
Delivery Time: 60-90days
Packaging Details: Plywood cases
Warranty: 1 year
Type: Spray Dryer
Certificate: ISO9001 and CE
Service: engineers available to service machinery overseas
Heating Source: electrical, oil, coal, steam
Power (Kw): depend on the model
Steel Material: stainless steel 304, carbon steel, or Q235A steel
Control: PLC touch screen
Package: Wooden case
Dimension (L*W*H): depend on the model
Atomizer: Centrifugal atomizer
Color: Optional
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220v-450v LPG 150 Model Spray Drying Machine Fruit Juice Spray Dryer

220v-450v LPG 150 Model High Speed Centrifugal Spray Dryer Drying Machine for Fruit Juice


Descriptions

Centrifugal Atomizing (Spray) Drying Equipment is most suitable for producing powder, particles or solid block products from materials of solution,emulsion, soliquoid and pumpable paste states. Therefore, spray drying is useful to create the desired particle size, residual water contents, the stocking density, and the particle shape needed to meet precise standards.



Principle

The air is through the filter and heater, the air distributor which enters the dedicator top, the hot air takes the form of spiral
and enters the dedicator evenly. The material liquid , from the material liquid trough from the at odds with the community or the leadership atomizer for the dedicator top of pump sending through the filter, make the material liquid gush out into an extremely small calorific drop, material liquid and hot air flow and keep in touch, moisture evaporate rapidly, within extremely short time dry to become finished product, finished product discharge by dry tower bottom and whirlwind separator, the waste gas is discharged by the air blower.


Features

For the LPG series high speed centrifugal spray dryer, it consists of of liquid delivery, air filtering and heating, liquid atomizing, drying chamber, air exhausting and material collecting, control system and so on, the feature for each system as bellow:

1.The liquid delivery system consists of liquid tank, magnetic filter, pump and so on as to ensure the liquid enter into the atomizer smoothly.

2.Air filtering system and heating system

Before the fresh air enter into the heater, it should pass through the Pre&post filter first, and then enter the heater for heating. For the heating method, there are electrical heater steam radiator, gas furnace and so on. Which method to choose depends on the customer site conditions.To ensure the drying medium enter into the drying chamber with high purity, the heated air should go through the High efficiency filter before enters the drying chamber.

3. Atomizing system

 The atomizing system consists of high speed centrifugal atomizer with inverter and so on.

The powder from the high speed centrifugal atomizer is between 40-120 microns.

4. Drying Chamber system

The drying chamber consists of the spiral shell, hot air distributor, main tower and relevant fittings.

The Spiral shell and hot air distributor: the spiral shell and hot air distributor at the air inlet of the tower top can regulate air flow rotation angle according to the specific condition, guide the air flow inside the tower effectively and avoid the material stick on the wall.in the middle there is the position for installing the atomizer.

Drying tower: The inner wall is SUS mirror sheet, ad welded by the arc welding. The insulation is rock wool.

The tower is manhole and view port as to convenient to clean and maintain the tower. For the Tower body cross interface, pipe elbow are arc butt design, reduce dead angle; sealed type.

The main tower is equipped with air hammer, controlled by the pulse, and hitting the main drying tower timely as to avoid the dust stick on the wall

5. Air exhausting and product collecting system

For the material collecting system, there are several types. Such as cyclone, cyclone+bag filter, bag filter, cyclone +water scrubber and so on. The method is depending on the material property itself. For the filtering system for the outlet air, we have filter on request.

6. Control system

HMI+PLC, each parameter can be displayed on the screen. Every parameter can be controlled and recorded easily.




Centrifugal spray atomizer Features


1. High speed drying. The surface area of Raw Material liquid increased a lot after atomization through nebulizer, 95%-98% of moisture will be evaporated in high temperature airflow in a flash, only needs seconds time.


2. Adopts Single position spray drying to make the liquid drop and hot air running in same position. Although the temperature of the air is high, the hot air contacts Liquid Drop once come into drying tank. So the temperature decreased at once to protect the material out of over heated. This is machine is also fit for the materials which are sensitive with Heating.
3. Because the drying is processed in a flash, so the finished product is Ball Shape with good mobility and good solubility.
4.The machine is Simple production with easy operation control system used for drying 50-80% moisture contained materials, even some special material with 90% moisture contained can be dried in a flash to powder. Most of the materials no need to be pulverized or sieved again after dried

Technical parameters

ModelPLG
52550100150200-2000
inlet temperatyre ℃140-350 automatically controlled
outlet temperatyre ℃80-90
Max water evaporation capacity kg/h52550100150200-2000
centrifugal spraying nozzle transmission modecompressed air transmissionmechaical transmission
rotation speed (r.p.m)25000180001800018000150008000-15000
spraying desc diameter (mm)50100120140150180-340
max electric heating power (kw)936638199settled by customer
overall dimensions1.8*0.93*2.23*2.7*4.263.7*3.2*5.14.6*4.2*65.5*4.5*7depends on tryer
dried powder collection≥95≥95≥95≥95≥95≥95


Applications


Chemical Industry: Sodium fluoride(potassium),alkaline dyestuff and pigment, dyestuff intermediate, compound fertilizer, formic silicic acid, catalyst, sulphuric acid agent, amino acid, white carbon and so on.

Plastics and resin: AB,ABS emulsion,uric acid resin,phenolic aldehyde resin,urea-formaldehyde resin,formaldehyde resin,polythene,poly-chlotoprene and etc.

Food Industry: Fatty milk powder,protein,cocoa milk powder,substitute milk powder,egg white(yolk),food and plant,oats,chicken juice,coffee,instant dissoluble tea,seasoning meat,protein,soybean,peanut protein,hydrolysate and so forth.

Sugar, corn syrup, corn starch, glucose, pectin, malt sugar, sorbic acid potassium and etc.

Ceramic: aluminium oxide,ceramic tile material,magnesium oxide,talcum and so on.



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