DC Power Supply Spot Welding Hot Staking Machine For Armature Commutator Fusing

DC Power Supply Spot Welding Machine For Armature Commutator Fusing Hot Staking WIND-DC-CW003

(1) Application:

PMDC motor armature with hook commutator, riser commutator

(2) Advantages:

(3) History of becoming star product:

The first two pcs welding machine WIND-DC-CW003’s user was a car motor manufacturer who produce

motors and supply to BMW and Volvo, they used Italy and English imported welding machine and WIND-

DC-CW003 worked as backup machine. After several months test user found welding result and quality is

same as imported welding machine and ordered 1pc more three years later.

High frequency inverter DC power supply is a trend in commutator welding, some supplier said they use

high frequency actually they use 2KHz, while Wind Automation can achieve 15KHz, with real and pure DC

power supply which achieve constant welding quality!

(4) Fusing machine Parameter:

Wire diameter: 0.01~1.2mm

Armature OD: 20~100mm

Armature stack height:10~100mm

Commutator OD:8~70mm

Airsource:5~7KG/cm2

Welding power: 10~30KW

3phase AC 380V 50~60Hz

Weight: about 350KGS

Fusing power supply: Wind Automation self developed high frequency 15KHz, 500~5000A

Control system: Japan Mitsubishi PLC

Indexing control: Japan Mitubishi servo positioning system 7'' Touch screen

(5) Feature:

Commutator spot welding machine conductor hot staking Fusing for thin or big wire High frequency

inverter weld and hot stacking commutator with small big wire thin and big wire, with separate cooling

water device (act as a conditioner)

How to acheive good fusing quality, below four factors you can check

1. Adjust the fusing current to suitable current

2. Right pressure to the fusing soldering area

3. Fusing time

4. Conductor resistance, it is related to the electrode contacting area

Please click below picture to view video

Shanghai Wind Automation Equipment Co.,Ltd supply motor automation solution for global motor manufacturers. Setted up in the year 2010 by Senior Engineer Mr.Wang who involve in electric motor filed since 1998. Through continuous innovation and participating in globalization, it has now developed into a large enterprise that integrates R&D, production and sales to provide motor solutions for customers worldwide.

Shanghai Wind Automation built a 3C business system

1.Customized Machinery

​   Provide armature,stator motor manufacturing mchinery,

   including stand along machine, fully-auto complete production line

​   

2.Characteristic Component

  Supply the full range of motor components such as commutator, magnet, fan, motor cover,etc.

3.Comprehensive Service

   Provide motor project technical support and consulting

Centered on Shanghai, the company has formed four production bases in the Yangtze River Delta city group and supplied over 20 countries including USA, Mexico,Brazil, Argentina, Turkey,France,Germany,

Czech Republic,Romania,India, Bangladesh and So on.

Our objective is to provide turn-key motor manufacturing automation equipment with no limitation

as free as the Wind, reduce the labor cost and free the human being operator,

make the life easier and more enjoyable.