20KHz Ultrasonic Battery Welder , 8 KW Copper Wire Soldering Machine

Ultrasonic Metal Welding Machine Of Copper Wire Soldering Metal Wire Splicing Ultrasonic Welder Multi Wire Bonding

Ultrasonic wire splicing machine is a new industrial ultrasonic wire splice solution. It welds stranded, braided and magnet wires to create a wire splice, wire crimp or a battery cable splice.
The connections it produces are used in the automotive, computer and consumer electronics industries, as well as other process control and industrial instrument applications. It is most commonly used in the production of wire harnesses.
Compared with crimping or resistance welding, this process offers numerous advantages. Besides the excellent electrical properties of the joint and the extremely low energy consumption, this method is particularly characterized by comprehensive process control and process data management.

Advantages

* High-quality ultrasonic transducer, strong power, good stability.
* Good conductivity and resistivity very low or almost near to zero.
* Oxidation or plating metal can be welded.
* Short weld time, no need additional flux, gas, solder.
* No welding sparks, environment protection and safety.
* Without the need for frequent replacement of amplifier due to stepless adjustment of the amplitude.
* Low energy consumption, high efficiency, no distortion, no pollution, welding firm, and convenient operation.
* Welding material does not melt non-fragile metal properties.
* Pairs of welding metal surfaces that require low, oxidation or plating can be welded.

Features

* Automatic splice width adjustment from 0.5 to 40 mm (depending upon power level)
* Microcomputer control, electronic tuning frequency.
* Power adjustable, operate simple, and run stable and reliable.
* LED display keeps the machine visible in operation and regulation.
* Imported components, good performance in energy output.
* Overcurrent protection and soft start can keep the machine safe.
* Easy installation and operation.
* Not only similar metal, but also dissimilar all can welding together.

Principle of ultrasonic machine

Ultrasonic wire splicing machine use ultrasonic frequency vibration principle to change ultrasonic vibration energy into friction energy and transfer to the metal surface to be welded ,while the friction produces heat under the pressure, the metal structure of molecules fully activation of the fusion between the molecular layer of the formation of the new equipment.

Ultrasonic slice machine structure

Ultrasonic slice machine detail

Samples

GUANGDONG XWELL TECHNOLOGY CO., LTD. is a high-tech enterprise specializing in intelligent equipment design, production and sales, providing mechanical engineering technology design and consulting services, electronic engineering design and consulting services. XWELL's core team was established in 2010 and officially established in June 2014. XWELL relies on South China University of Technology(SCUT), and the core team is composed of several doctors and masters from SCUT.

XWELL's main products are battery production line machines, such as spot welding machine, battery sorting machine, battery sticking machine, battery capacity grading machine, battery charge and discharge aging machine, battery general testing machine, and so on. The main application areas are new energy lithium batteries, automobiles and other industries, Especially in the fields of new energy, automotive wiring welding and other fields, XWELL has accumulated rich engineering experience and mastered a full set of core technologies, and can provide customers with a complete set of services from technology to equipment, helping customers to establish efficient and reliable production lines in the shortest time .