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300g/S Steel Honeycomb Magnetic Plate QHMAG For Quick Die Change

Categories Honeycomb Magnetic Plate
Brand Name: QHMAG
Model Number: QEMP-QMCH
Certification: CE, ISO9001
Place of Origin: CN
MOQ: MOQ 1 Set
Price: USD $1,000~$10,000
Payment Terms: L/C, T/T, Western Union, MoneyGram
Supply Ability: 15 Sets Per Month
Delivery Time: 15-45 days, Depends On The Design
Packaging Details: Bracket and Wooden Case
Application: Plastic Industrial Injection Molding
Feature: Honeycomb all steel magnetic plate
Injection Rate: 0-220rpm
Material: Alnico and NdFeB
Quality Guarantee: 1 Year
Voltage: 220V/240V/360V/440V
Advantage: Safe, efficient and energy saving
Injection Weight: 300g/s ~ 1500g/s
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300g/S Steel Honeycomb Magnetic Plate QHMAG For Quick Die Change

All Steel Structure Honeycomb Magnetic Plate Quick Mold Change System For Plastic Injection Machine


QHMAG can design the most practical and efficient Quick Die Change System according to your plant layout and equipment. To further improve the efficiency of your mold changes, this system can be paired with Forwell’s Mold Cart System to create a fully automatic mold change system for your plastic injection production lines. When establishing a new production facility, please contact QHMAG directly to see how beneficial a Quick Mold Change System and Mold Cart System can be for enhancing your productivity.


What is Quick Mold Change?

A quick mold change means that the material for the next part is in place, automation is set-up and the mold is located and clamped in position. With the Quick-Mold change system, the mold is clamped in the same place, the same way, every time. Because of this, mold changes are accomplished in the shortest time possible.
When Quick Mold Change (QMC) is implemented, companies will enjoy the benefits of:
Reduced Inventories, due to smaller quantities runs and more frequent changeovers.
Increased Machine Capacity, by improving production and its product revenue.
Improved Lead Times, due to quick changeovers.
More Competitive, through just-in-time deliveries and better service to customers.
Improved Quality of parts, due to repeatable positioning and clamping forces.
Reduced Labor Costs, mold changes can often be done by the operator in a fraction of the previous time.
Improved Safety, the molds are under control and roll smoothly in and out of the injection mold machine during the mold change, and with automated systems, if the mold is not clamped properly, the injection molding machine simply will not operate.


Why Quick Mold Change?

To survive in today’s competitive, worldwide market, manufacturers are reducing inventory costs by running smaller batch sizes and making shorter production runs. One way to maximize press uptime in an environment like this is to implement faster, more effective mold changes. That’s where QHMAG, a leading Quick mold change system manufacturer comes in.


Honeycomb Magnetic Plate vs Standard Magnetic Plate


ComparismHoneycomb Magnetic PlateStandard Magnetic Plate
Rigidity & StabilityHoneycomb type with double side magnetic suction structure, the magnet of back is stronger, so the mold, magnetic plates, and the backplane of injection molding machine are combined together, which improve the rigidity of the plate, and avoid mutual vibration and offset.Only fix the fastening screws around the plate, can not be fix screws in the middle of plate, so it can not fully guarantee the template avoid deformation when open mold.
Capacity & VersatilityThickness 37mm, increased the opening stroke, the maximum reduction of the ejector rod and the amount of injection muzzle expansion, better control of plastic temperatureThickness 45mm, the capacity is small, so the mold range is corresponding less than honeycomb magnetic plate.
Service lifeCreated in a monolithic construction: CNC machined and is completely made in a metal, with no resins, gaskets, screws, brass or other materials. It is extremely reliable: There are no components subject to wear, deformation or thermal expansion.Surface is sealed by resin potting, with aging risk.
Quality& EfficiencyDouble-sided with magnetic force, the back suction function in the stripping process to maintain the mold stability, to avoid mutual vibration and offset.Single-sided magnetism, the magnetic force in same unit area reduced 10%-15%
Clamping forceThe honeycomb structure is optimized the inside of magnetic plate, which ensure the rigidity and strength of the magnetic plate itself, as well as the magnetic force can be concentrated in a reasonable layout, so, no matter what size about the mold, the template is with more powerful clamping forceThe ordinary structure clamping force is dispersed and not uniform
Personnel operationWith LCD remote controller, in use of intelligent password authorization, eliminating the need for key management inconvenience, real-time quantitative feedback status of mold and the all sensors, it is more intuitiveMechanical control box, button control, can not quantify the real-time reaction of mold status

Quick Mold Change System Components


Standard Configuration
Magnetic Plate1 SetMoveabla & Fixed side, Upper & Lower side
Main Control Cabinet1 Set4, 8, 12 Channels.
Remote Controller1 SetMechanical type and intelligent LCD touch type
Connecion Cables1 SetControl cable, power cable, Signal cable, etc.
Accessories1 SetMounting screws, mounting rings, positioning rings
Optional ConfigurationOptional Functions
Fall Prevention ChainTemperature DetectionMisalignment Detection
Die LifterProximity DetectionForce Strength Detection
Die ArmMagnetic SaturationMagnetic Flux Detection


Magnetic Plate Technical Parameter


ItemStandard Magnetic PlateCelluar Magnetic PlateFull-Steel Magnetic Plate
Pole Size50*50mm70*70mm80*80mm70mm Hexagon50*50mm70mm Hexagon
Magnetic Strength Unit Area16kgf/cm²16kgf/cm²16kgf/cm²15kgf/cm²15kgf/cm²15kgf/cm²
Magnetic Strength Per Poles350kgf735kgf980kgf640kgf735kgf640kfg
Magnetic Plate Thickness35, 45mm50mm52mm37mm37, 47mm48mm
Magnetic Flux Penetration Depth15mm18mm20mm18mm18mm18mm
Ejector HoleStandardStandardStandardStandardStandardStandard
Control SystemMain Contorl CabinetC4C4/ C8C8C4/ C8C4/ C8C4/ C8
Remote ControllerQRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
Max. Working Temperature120℃,150℃
Standard VoltageAC 220V~480V, 50/60HZ
Proximity Sensor≤5000KN1pc1pc-1pc1pc1pc
>5000KN-2pc2pc2pc2pc2pc
Sensing Distance0.2mm
Temperature SensorStandard, Detection temperature from 60 to 200 degrees
Dislocation SensorStandard, Detection accuracy 0.1mm
Magnetic Saturation SensorStandard, Detect whether the electric current is saturated
Magnetic Flux SensorOptional, Detect changes in magnetic flux
Force MeasurementOptional, Detect the strength of the magnetic force
Surface Seal Material for Both Side of Magnetic PlateSurface Material of Front SideResinResinResinMetalMetalMetal
Surface Material of Back SideMetalMetalMetalMetalMetalMetal

Advantages of Magnetic Clamping System



1. Easy Installation
It does not require any changes to the molds,no need to change the appearance and structures, no need punch, just fix the magnetic plate by bolts in the rear panel threaded hole or T-slot of the injection molding machine.


2. High Safety
The Magnetic quick mold change is controlled by Electro-permanent magnet system which is an electrical pulse activates the system in a second (Magnetization): the mold is held by the natural force of the permanent magnets. The clamping force remains constant even in the absence of a power supply, it is still keep strong and continuously magnetic force when power off and does not disappear or loss by time and temperature factors.


3. High Efficiency
Use Magnetic quick mold clamping system can greatly improve the mold change efficiency, drastically reduces mold changeover times (up to 90%) compared to a conventional procedure. QMCS guarantees a uniform mold clamping, that is held using the whole contact surface. Clamping the mold with uniformity allows obtaining good quality parts even with the first molds. The two mold halves are perfectly aligned: friction is minimized, preserving wear of molds and the machine. Generally the mold change and mold clamping only need 3 minutes, large mold change only needs 10 minutes.


4. Save Space
The thickness of Magnetic plate is about 37-50mm, space is small. The magnetic quick mold clamping system does not use platens and other pneumatic and hydraulic components,save more space and make all the peripherals of the mold in the injection molding machine are easy for maintenance and operation.


5. Easy Operation

Magnetic quick mold clamping system clamps molds of any shape and size with strength. A single operator easily and safely performs the operation, without working inside the machine.


6) Economical and Practical
Use Magnetic quick change mold system means eliminating the cost of maintenance and management of brackets, consumables, fasteners.Electricity is only used to fix and release clamping, once the mold is safely held to the correct position, will no longer need to use the electricity. Magnetic chuck application temperature can maximum up to 150°C, machine weight up from 60 tons to 5000 tons.


Customer Information
Company NameCompany Address
Contact PersonE-mail
TelephoneFax
Injection Molding Machine Information
IMM Brand&Model
Opening ForcekN
Clamping ForcekN
Nozzle ForcekN
Ejector ForcekN
Mould Capacitymm
Max temperature of Mould
Enclose Back- plate Drawing
Mold Information
Mold ParameterLength(mm)Width (mm)Height (mm)
Maximum size of the moldmmmmmm
Minimum size of the moldmmmmmm
The max weight of moldkgThe min weight of moldkg
Diameter of Mold Centering ringmmMold Back-plate Material
Mold with Insulation boardYES
No
Mold with automatic thread demoulding structureYES NO

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