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5T/H Tomato Sauce Production Line Automatic Water Saving

Categories Tomato Processing Line
Brand Name: Gofun
Model Number: GFM-TPL
Certification: ISO, CE, SGS
Place of Origin: Shanghai
MOQ: 1 SET
Price: Negotiable
Payment Terms: T/T, L/C, Western Union, MoneyGram
Supply Ability: 50 sets per year
Delivery Time: 45~120 days
Packaging Details: International standard package for shipping
Voltage: 415V/ 380V/ 440V, customized
Warranty: 12 months after installation and commissioning
Type: Complete line
Material: SUS304 stainless steel
Capacity: 3~5 tons per hour, Customized
Feature: High efficiency, cost effective, stable performance
Product name: Tomato paste processing line
Year: 2021
Function: Tomato/ berry fruit pulp/ puree/ jam/ paste processing
After-sales service provided: Engineers available to service machinery overseas
Condition: New
Usage: Industrial Usage,big capacity production line
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5T/H Tomato Sauce Production Line Automatic Water Saving

3~5 T/H Tomato Sauce Production Line Automatic Water Saving Cost Effective


Description


Tomato processing line can produce from fresh tomato to different kinds of the final product. The most popular is tomato paste processing line, produce from fresh tomato to tomato paste with aseptic bag in drum.


That includes: fresh tomato receiving system, washing system, sorting system, extracting system, concentrating system, sterilizing system, and aseptic filling system.


Then can get the tomato paste with aseptic bag in drum. And the tomato paste in aseptic bag in drum can be further produced to tomato ketchup, sauces, juice and filled in sachet, stand-up pouch, metal can, PP container, bottle, gable top, etc.


Flowchart


FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING



1. Washing

Before crushing, need to washing fresh tomato carefully. For washing, we can use the bubble washing machine and spray washing machine together. If the washing requirement is high, can add more stages of washing. Also for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.

2. Sorting

After washing, the surface of the tomato is clean, we can check the situation of all the tomatoes by labor. With the roller conveyor, we can see every sides of the tomato. And pick out the bad tomatoes by labor.

3. Crushing

The crusher is running at a high speed of 1470 r/min to crush fresh tomatoes to make sure all the tomatoes are fully crushed.

4. Preheating

The pre-heater is used to heat the product after the crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step would help to higher the juice rate for the next step, and also can protect the color and testing for final tomato paste.

5. Pulper and refiner

This machine is also running at the speed of 1470 r/min, it causes the centrifugal force and the product will go through the screen, which helps to refine the product. And normally we use double stage of pulper and refiner, the screen of each stage is different, for the first stage the screen would be bigger, and for the second stage the screen would be smaller.

6. Evaporating

The vacuum Evaporator is used for concentrating the tomato paste under vacuum and low temperature. Here we are using Forced Circulation Vacuum Evaporator. Because it’s under vacuum and low temperature, so the test and nutrients would be protected as much as possible. And right now we get the tomato paste, normally the Brix is 28-30 and 36-38.

7. Sterilizing

For tomato paste, we use tube in tube type sterilizer for sterilizing. The sterilizing temperature and holding time is adjustable. with this machine, we will heat the tomato paste to a very high temperature around 115℃ holding it for 30s and then cooling to ambient temperature immediately. This way also can protect the test and nutrients of tomato paste as much as possible.

8. Aseptic Filling

The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic.

9. Storage or go to blend



Advantages


The tomato processing line from Shanghai Gofun machinery company is running with high effective, water saving, high extracting rate, safety quality control for final product, safety control for operators, etc.


  1. The capacity of fresh tomato can be customized from 60 Ton/D to 1500Ton/D.
  2. Tomato can be hot crushed or cold crushed.
  3. Birx of final tomato paste can be designed as customer’s requirement, normally it would be 28-30% or 36-38%.
  4. The final tomato paste will be filled into aseptic bags in drum. With this kind of package, the shelf time can reach two years at normal temperature.
  5. All the materials are food standard, the main material is SUS 304 or SUS316. Depends on the requirements.
  6. Besides aseptic bag filling, we also can provide metal can, small sachet, stand-up pouch, PET/PP container, etc.
  7. Waste fruit or vegetable from the production line can be produced into fertilizer.


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