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Electric Roller Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw

Categories Mesh Belt Furnace
Brand Name: WONDERY
Model Number: RCW-60*600
Certification: CE
Place of Origin: JIANGSU
MOQ: 1SET
Price: Negotiable
Payment Terms: L/C, T/T, Western Union
Supply Ability: 50SETS /YEAR
Delivery Time: 150 DAYS
Packaging Details: Woonden Case Suitable for Sea Transportation
Name: Mesh Belt Furnace
Parts to be treated: self tapping screw
productivity: 150-280kg/h
quenching temperature: 820~950℃
total power: 400kW
Energy: about 37m
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Electric Roller Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw


Electric Roller Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw


Application of mesh belt furnace

product: self-tapping screw;

process: carburizing, bright quenching and tempering;

productivity: quenching: 150-280kg/h;

Quenching furnace: methanol+propane+ammonia;

Tempering furnace: air



Features:

2.1 To meet the production needs of fastening parts, the mesh belt furnace employs Taiwan technology, and improves its energy-saving effect in the area of refractory lining.

2.2 The production line employs low-voltage heating through the transformer to prolong the service life of the heating tubes.

2.3 The mesh belt is supported by the support rollers with synchronized movement so that the mesh belt bears a minimum tension.

2.4 The rollers are supported by special high-pressure sealed bearing.

2.5 The mesh belt is designed with abnormal transportation alarm device to assure the stable movement of the mesh belt.

2.6 The drip-in atmosphere is gasified by a gasifier and then sent into the furnace. The atmosphere is monitored and controlled continuously by an oxygen probe.

2.7 The hot mesh belt returns back to the entrance of the furnace and preheats the cold partss, which saves energy greatly.


Production Line Basic Parameters of mesh belt furnace

Total loading power: 400kw; normal power: 200kw; power supply 3phase, 380v, 50Hz;  

Total length: about 37m;

Total weight:40000kg;



Parameters of Each Unit of Mesh Belt Furnace Line

magnetic belt charging machine:

Mesh belt width: 700mm


Precleaning machine:

Mesh belt width : 600mm

Effective length: 2400mm

Tank volume: 2m3


Vibration distribution machine

Exit width: 400mm


Mesh belt type quenching furnace:

Mesh belt width: 600 mm

  Inlet length: 2000 mm

  Preheating belt length: 1500mm

  Working area length: 6000mm

  Effective height: 100mm


quenching oil tank:

Mesh belt width : 1000mm

Oil tank depth: 2000mm

Oil tank length: 4200mm

Tank volume: 12 m3


Oil removing stand:

Mesh belt width : 900mm


Post-cleaning machine:

Mesh belt width : 900mm

Effective length: 2400mm

Tank volume: 2m3


mesh belt tempering furnace:

Effective height: 100mm

Mesh belt width : 850mm

Heating area length: 6000mm

 


Computerized Electrical Control

Electrical control cabinet (collective wiring)

Electrical control cabinet, 1000*700*2000mm,4 pieces;

The mesh belt furnace is controlled by the PLC system. The control system has the alarm for over temperature,

and level and driving fault, and also the safety interlink. There is one touch screen for observation of the real time working performance.


Configuration List of Mesh Belt Furnace Line

NoItemQ’tyOriginNotes
Magnetic Belt Charging Machine
1Steel structure Q235AllFrom the market
2Hydraulic station 16Mpa/cm2, 2.2kW1 setShanghai
3Hydraulic cylinder ¢80*800mm1 setShanghai
4Vibration motor 250W1 setHai’an
5Magnetic belt SUS304 700*3450*1/1.51 setKaisai Metal, JapanSus304
6Magnetic steel 28*26*8mm1 groupNanjing
7Reducing gear 0.75kW1 setPaiqi, Shanghai
8Chain and sprocket wheel P=25.4mm1 setSuzhou
9Operation box1 setFactory make
10Driving detection device1 setOmron
Pre-cleaning Machine
1Common steel Q235 4mmAllFrom the market
2Mesh belt 600*7200*1.5/2.5mm1 pieceKansai metal, JapanSUS201
3chain and sprocket wheel P=76.2mmAllSuzhou
4Oil and water separator 0.37kW1 setImported technology
5Reducer 0.55kW1 setChengta, Taiwan
6Heating tube 380V/4Kw L=700mmAllSuzhou
7Overloading protector1 setImported technology
8Special pipesAllFrom the market
9

Water jetting pump

IRG-50 2.2kW

1 setHulian, Shanghai
10Bearing UCP/UCK4 setsNan’an, Fujian
11High pressure fan 0.75kW1 setYingda, Shanghai
12Thermal resistor PT100 L=700mm1 pieceShanghai
13Driving fault detection device1 setOmron
Vibration Distributor
1Common steel Q235AllWu’han Steel and Iron Group
2Vibrator 150W2 setsShaoxing
Quenching Furnace
1Furnace shellCommon steel Q235 8mmAllFrom the market
Heat resistant steel SUS310SAllJapan
2LiningHeat resistant steel SUS310SAllJapan
High-aluminum fiber acupuncture blanketAllIsolite, Japan
Cera-blanket 1400AllIsolite, Japan
Cera-blanket 1260AllIsolite, Japan
Heat preservation board 1000AllIsolite, Japan
Anti-penetration LBK23AllIsolite, Japan
Channel brick LBK28AllIsolite, Japan
Adhesive HAS1650AllJapan
3Heating tubeOuter pipe ¢122*122538 setsJapan
Core stand corundum38 setsYixing
Heating element 0Cr21Al6Nb38 setsBeijing
4Driving deviceUpper preheating area roller ¢50mm5pcsWuxiSUS310
Lower preheating area roller ¢87mm3 pcsWuxiSUS304
Upper heating area roller19 pcsWuxiSUS310
Lower heating area roller7 pcsWuxiSUS310
Rear driving roller ¢203mm1 pcWuxiSUS310
Heat radiation seat aluminum alloy38 piecesSuzhou
Bearing UCFL20768 setsNSK
Bearing UCF2102 setsNan’an, Fujian
Chain and sprocket wheel P=19.05mmAllSuzhou
Reducing gear 0.75kW1 setChengta, Taiwan
Mesh belt SUS314 600*18000*2/2.5mm1 pieceKansai, Japan
5Furnace Inside heat resistant steel SUS310SAll
6

Atmosphere

System

PipesAllFrom the market
Methanol Flow meter DK8008 setsChangzhouGermann technology
Oxygen probe T/C-K-61 pieceMarathonUSA
Solenoid valve d=1/42 setsBurketGermany
Maintenance apparatus1 setFactory-make
7Circulation fan

vanes+shaft SUS310

¢450mm

2 piecesWUXI
Motor 1.5kW2 piecesTeco, Taiwan
Bearing UCFY211,2092 sets for eachNSK, Japan
8Transformer 380V/130-210V4 setsSuzhou
9Thermal couple K type 1000℃ L=750mm4 pcsShanghai
10Driving fault detection device1 setOmron
Quenching Tank
1Common steel Q235 6mmAllFrom the market
2Mesh belt 100*14600*1.5/2.5mm1 pieceKansai, JapanSUS201
3Electrical heating tube 380/4KW L=900mm9piecesSuzhou
4reducing gear 0.75kW1 setChengta, Taiwan
5Chain and sprocket wheel P=76.2mmAllSuzhou
6Heat exchanger 12m21 setSuzhouSUS304
7Overloading protector1 setImported technology
8circulating pump 4.0KW1 setHulian, Shanghai
9mixing pump 2.2KW1 setHulian, Shanghai
10Pressure gauge 0-0.5Mpa ¢602 piecesSuzhou
11High pressure fan 1.1kW1 setYingda, Shanghai
12Thermal resistor PT100 L=900mm1 pieceShanghai
13Overloading protector1 setImported technology
14Driving fault detection device1 setOmron
Oil Removing Stand
1Common steel Q235 5mmAllFrom the market
2mesh belt 900*5400*1.5/2.5mm1 pieceShuangxingSUS201
3chain and sprocket wheel P=76.2mmAllSuzhou
4Bearing UCP/UCT2104 setsNan’an
5Reducing gear 0.75kw1 setChengta Gear, Taiwan
6Overloading protector1 setImported technology
7Driving fault detection device1 setOmron
Post-cleaning Machine
1Common steel Q235 4mmAllFrom the market
2Stainless steel SUS304AllJapan
3Mesh belt 900*72000*1.5/2.5mm1 pieceKansai, JapanSUS201
4Heating tube 380V/4kw6 piecesSuzhou
5chain and sprocket wheel P=76.2mm1 setSuzhou
6Oil and water separator 0.37kW1 setImported technologySUS304
7reducing gear 0.75kw1 setChengta, Taiwan
8Overloading protector1 setImported technolgoy
9Jetting Pump IRG-50 2.2kW1 setChuanyuan, Taiwan
10Pressure gauge 0-0.5Mpa ¢601 setSuzhou
11Special pipesAllFrom the market
12Bearing UCP/UCK4 setsNan’an, Fujian
13High pressure fan 1.1kW1 setYingda, Shanghai
14Thermal resistor PT100 L=700mm1 pieceShanghai
15Driving fault detection device1 setOmron
Tempering Furnace
1Common steel 6mmAllMarket
2Air guide plate SUS304AllShanghai
3Lining

Heat preservation brick

T6 0.6

AllYixing
Silicate aluminum fiber 1260AllShandong
4Heating tube 220V/1.5kW81pcsSuzhouSUS304
5FanMotor 1.5kW3 setsTeco, Taiwan
Vane and shaft SUS3043 setsFactory-make
bearing UCFY211/2093 sets eachNSK, Japan
6

Driving

Device

Support roller ¢50mm32 piecesWuxiSUS304
Bearing UCFL20764 setsKaifeng
Heat radiation seat aluminum alloy64 piecesSuzhou
Mesh belt 850*22000*1.6/2.5mm1 pcKansai, JapanSUS304
Chain and sprocket wheel P=19.05mmAllSuzhou
Reducing gear 0.75kW1 setChengta, Taiwan
7Thermal couple K type 800℃ L=750mm3 pcsChongqing
8Driving fault detection device1 setOmron
Electrical control
1Control cabinet1 setSuzhouPlastic-sparying
Electrical Instruments
1Digital temperature controller (pre-cleaning machine) DC1040C1 setRKC, Japan
Digital temperature controller (quenching furnace) DC1040C5 setsRKC, Japan
Digital temperature controller(quenching tank) DC1040C1 setRKC, Japan
Digital temperature controller(post-cleaning machine) DC1040C1 setRKC, Japan
Digital temperature controller(tempering furnace) DC1040C3 setsRKC, Japan
2Paperless temperature recorder 8-points1 setJapan
3Circuit breaker C65AD seriesAllSiemens
4Contactor 3TB series AC 220VAllSiemens
5Contactor 3TF series AC 220VAllSiemens
6Relay MY2N AC 220VAllSiemens
7Heat relay 3UA5040 seriesAllSiemens
8AC ammeter 6L2-AAllSuzhou
9AC voltmeter 6L2-VAllSuzhou
10Power consumption meter DT862 series1 setCHINT
11Indication lightAllShanghai
12Rotary switchAllShanghai
13ButtonsAllShanghai
14Proximity swtich E2E-X10ME15 piecesOMRON
15Power controller (quenching furnace) KTF1,2,A series5 setsOuyake
16Inverter FRN1.5G11S-4 0.75kW4 setsMitsubishi, Japan
17Power controller (tempering furnace) KTF1,2,A series3 setsOuyake
18Transformer 380V/42V4 setsSuzhou
19Carbon potential controller, Eurotherm 24081 setEurotherm
20Time reader (quenching furnace, tempering furnace)2 setsShenzhen

Mesh belt used for mesh belt furnaces. We also have chain conveyor, V-conveyor belt based on the different products.


Cheap Electric Roller  Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw for sale
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