Existing Tank Submersible Ultrasonic Transducer 28KHZ 40KHZ 120KHZ
Piezoelectric transducers are made of several components. A
piezoceramic (usually lead titanate) disc is sandwiched between two
strips of tin. When voltage is applied across the strips, it
creates a displacement in the material known as the piezoelectric
effect. When these transducers are mounted to a diaphragm (wall or
bottom of the tank), the displacement in the piezoceramic causes a
movement of the diaphragm, which, in turn, causes a pressure wave
to be transmitted through the aqueous solution in the tank. Because
the mass of the ceramic is not well matched to the mass of the
stainless steel diaphragm, an intermediate aluminum block is used
to improve impedance matching for more efficient transmission of
vibratory energy to the diaphragm. The assembly is inexpensive to
manufacture due to low material and labor costs. For industrial
cleaning, however, piezoelectric systems have several shortcomings.
Our immersible transducer is custom designed for your particular
application and tank size. It can be incorporated into existing
tanks of any size and converted it into ultrasonic tank. It is
controlled by our unique Pulse Swept Pleasecontact us for specific
information on how we can create one for your Immersible Transducer
The range of immersible transducers come in various sizes
ultrasonic powers and operating frequencies. We can select the size
you need based upon your cleaning requirements and tank size. The
immersible ultrasonic transducer systems are portable and can be
moved from one tank to another if required. They are most suited to
when you have already a tank installed in your production process
or we can supply the complete system including the tank.
Immersible ultrasonic transducers are designed for use in new or
existing cleaning tanks to improve the speed and effectiveness of
rinsing cleaning and other processes. Single or multi- module units can be custom designed for tanks of
Common Applications – Advantages of Immersible Ultrasonic Cleaning
- Drop in ultrasonics addition to existing manufacturing cleaning
process lines (aqueous cleaning lines, passivation, plating lines,
or other part finishing processes which require from microscopic
surface scrubbing agitation)
- The stainless steel box heavy duty design with completely sealed
components allow for precision ultrasonic cleaning in conditions
normally too harsh for such precision electronics
- Valve bodies and manifolds with small internals not accessible for
cleaning by forced spray or mechanical removal
- Medical device stainless steel parts cleaning
- Aerospace parts cleaning
- Ultrasonic part cleaning of water soluble machining coolants,
chips, particulate, and true machining/cutting oils, buffing,
polishing and lapping compounds which require mechanical surface
scrubbing to remove.
- General washing for maintenance, manufacturing, rework and/or
Since submersible ultrasonic boxes are most commonly added to
existing stainless steel and other metallic based tanks, the boxes
and ultrasonic power are made to fit such tanks. We can easily make
our immersible ultrasonics into any tank configuration sizing
required for your application with little to no additional custom
Brief Introduction of the immersible ultrasonic transducers:
Immersible ultrasonic transducers are sealed stainless steel
enclosures which allow for adding ultrasonics to parts cleaning new
tanks or adding onto existing tanks, equipment and systems.
The number and placement of the submersible Transducer Pack
There are pros and cons to both entry routes. Many customers prefer
to buy the riser-style transducer packs because they do not want to
make a hole in the bottom of their tank. The main disadvantage to
using risers is that they may interfere with the cover or other
system parts that are installed on the top. Most AGSONIC
submersibles are custom manufactured in order to maximize the
effectiveness of the ultrasonic system and to minimize possible
dead spots. We are the only manufacturer to offer this service at
no additional charge. We also have a line of standard ultrasonic
submersible systems available.
If you think your existing cleaning tank may be suitable to adapt
to ultrasonic cleaning please contact our technicians at AGSONIC
and we will be pleased to provide you with more information and a
quotation for a custom-made submersible system.
Immersible ultrasonic transducers do not require attachment to the
tank (other than to hold them in position) to function efficiently.
As a result, transducers can be moved from tank to tank and
positioned as required for special applications when needed.
Various mounting options are shown below.
Immersible transducer Types:
Bottom Monunted -over Top Junction Box
Bottom Mounted with dual Bulkhead
Bottom Mounted With single Bulkhead
Bottom Mounted With Over The Top Pipe
Side Mounted With Over the Top Pipe
Side Mounted With Bulkhead Thru Side Wall
Mounting may be either wall or bottom mounted, depending on the
application. The units are shipped fully assembled and require only
simple insertion into the tank prior to operation.
|Model||Material||Transducers||Estimated volume||Box size||Cable|
|Ultrasonic frequency||Ultrasonic power|
What’s Immersible transducer pack and how to clean it efficiently?
Submersible Ultrasonic Systems:
- Allows existing tanks to be enhanced with ultrasonic cleaning
- Two mounting styles: bulkhead or riser.
- AGSONIC provides complete instructions and technical assistance
- Submersible systems are not suitable for use with plastic tanks
- Customers will be responsible for mounting of transducer packs
purchased from AGSONIC.
What Application field Can Be used Submersible Ultrasonic
- Especially in the aequeous cleaning, degreasing, electroplating,
medical technology, mold cleaning, optics, electronics etc.
- Adapted to the application on the tank bottom or the side walls
Primary- and fine cleaning thanks to SINGLE- and DUAL-Technology