Automatic optical inspection TV600
Automatic optical inspection TV600 includes five parts: a
three-axis servo drive system, hardware control systems, optical
automatic identification systems, and finally a high-precision
optical inspection system which is made up of industrial-grade
optical camera and of the body. The high precision lead rail and
the screw rod which are from Japan THK are applied in three-axis
driving system; the guarantee of delivery accuracy is effective.
The automatic optical inspector can make sure of the high
transmission accuracy; it is suitable for inspecting unqualified
components, independent parts, chips and so on. It improves
production efficiency and quality..
1 Place PCB
a) The splint device which has no barrier makes the circuit
board pick and place more convenient, and the boundless card board
device has a patent that can clamp circuit board components which
are zero margins
2 asynchronous testing functions
a) It confirms testing result artificially and at the same time
it tests the next PCB, a maneuver that will save your testing time.
3 refill function
a) Every component can be set in many standard templates and is
suitable for multi-material and soldering.
4) choose MARK discretionary
a) Besides traditional rotundity, rectangle, crisscross and
triangle marks, the characteristic signs are used to mark
5) Discretional angle measure
a) Measuring from discretional angle is suitable for all
components、solder and bridge testing
6) It optimizes automatic route
a) It ensures that the camera is testing in the shortest and
fastest way to proceed, Camera
Walking Position is optimized based on intelligent machine’s
7、To divide up IC pin and independent components foot
a) To automatically divide up IC pin and independent components
and to automatically set testing parameters.
It can inspect missing components, components’ dislocation,
reversion, components’ damage, improper components, error of
polarity and so on. This product has been developed by us to use
colors, station and static digital information in order to inspect
the colorful identifier on the components. It has a high precision.
Welding pad inspection
There are obvious differences between a little solder, a normal
solder and an over solder made by a colorful lamp-house disposal.
It only has low requirement to locate the accuracy of components
and then inspect the low precision PCB.
IC welding feet inspection
It can automatically identify IC welding feet by identifying the
different ways, and the jointing welding is very sensitive when
analyzing pictures. It has lower requirement for location accuracy
of IC. It can inspect IC components which are placed by hand.
- Stable transportation system
- With the AC servo motor system, the guide rail and the screw rod
are THK products from Japan.
- Automatic position without CAD data
- The software can find components and programs according to the
chosen ways without CAD data of PCB.
- Special light technology
- LED 3 colors 3 angles light source (4 colors can be chosen)
- Strong automatic study function
- All kinds of specific components do not have a special disposal;
they can also be studied within components’ frame. SRT-VT-100
software can make an automatic disposal according to different
components. Solder tin study and IC welding feet study are then
automatically achieved. It will take less than 20 minutes.
- Simple manufacture environment requirement
- There is no need to set a special components’ software as in an
encapsulation software and others, the XY coordinates and the BOM
of PCB are OK.
- Intelligent study
- The system is not only able to get location parameter of the IC
feet, but it can also automatically modify parameters in the
program by making data testing more general. It can reduce
injustice and improve accuracy.
40*40 mm -500*600 mm
0.5~5mm，it can extend 8
The height of
Servo motor + ball bearing screw rod
Missing, wrong、disoriented component、error position observe、damage、
polarity error、insufficient solder 、over solder、jointing solder、IC
solder、Chromatic circle testing、OCR word identify 、bar code and so
15cm2(20 cm2/s optional)
15um/ pel (20 um
3 color 4 angle LED light
CCD digital camera head
Identify bar code:
Code39、Code128、Inter leaved20f5、EAN12、PDF-417、Data Matrix
Linear ground distance height:
Communication device at front and rear:
SMEMA standard or tailor-made
Operation Windows XP or Windows2000
Power supply AC220V，50Hz
Environment 5℃－ 39℃
Environment 5% － 90%
Platform height no
Optional testing result printer、SPC module, offline program
software, repairing station
Error offset range ±1mm (MARK error offset)
Space of PCB 2.5~3mm
Max PCB weight 3kg